日本石化工业在当地市场面临着严峻的考验和强劲的竞争力。
在此环境下,日本石化工业将其战略性计划付诸于行动,并竭力平衡国家科技优势来与对手进行更好的竞争。
下列数据提供了日本石化工业的概观,以供参考。
A) CHANGES IN PRODUCTION, EXPORTS & IMPORTS OF MAIN PRODUCTS
B) PRODUCTION CAPACITY OF MAJOR PETROCHEMICALS BY PRODUCERS (END OF 2008 – JAPAN)
• Ethylene
• Polyolefin
• Polystyrene, Styrene Monomer
• Vinyl Chloride Monomer
• Ethylene Oxide
• Acrylonitrile
• Polyvinyl Chloride
• Acetaldehyde
• Synthetic Rubber
C) WORLD SUPPLY AND DEMAND FOR ETHYLENE DERIVATIVES BY AREA (JAPAN)
• Ethylene Derivatives Demand (As Ethylene Equivalent)
• Ethylene Derivatives Capacity (As Ethylene Equivalent)
D) PRODUCTION AND TRADE OF PETROCHEMICALS IN THE RECENT YEARS (JAPAN)
• Olefins
• Benzene
• Toluene
• Xylene
E) Actual Shipments of products manufactured in Japan for supply to the home market in 2008
 |
|
A) CHANGES IN PRODUCTION, EXPORTS & IMPORTS OF MAIN PRODUCTS |
|
|
|
|
|
|
|
|
|
UNIT: 1,000 MTA |
|
PRODUCTION |
IMPORT |
EXPORT |
|
2006 |
2007 |
2008 |
2009 |
2006 |
2007 |
2008 |
2009 |
2006 |
2007 |
2008 |
2009 |
Ethylene |
7,522 |
7,739 |
6,882 |
6,913 |
104 |
55 |
142 |
42 |
299 |
283 |
197 |
588 |
LDPE |
1,876 |
1,878 |
1,818 |
1,605 |
201 |
197 |
261 |
177 |
212 |
211 |
189 |
303 |
HDPE |
1,069 |
1,135 |
1,052 |
986 |
16 |
11 |
27 |
30 |
165 |
177 |
139 |
275 |
PP |
3,049 |
3,087 |
2,871 |
2,411 |
100 |
110 |
194 |
115 |
456 |
517 |
388 |
388 |
PS(GP.HI) |
932 |
908 |
829 |
685 |
10 |
3 |
7 |
13 |
82 |
100 |
85 |
64 |
PVC |
2,146 |
2,162 |
1,797 |
1,668 |
11 |
7 |
9 |
11 |
766 |
861 |
595 |
728 |
Total Main5 Resins |
9,072 |
9,170 |
8,367 |
14,268 |
338 |
328 |
498 |
346 |
1,681 |
1,866 |
1,396 |
1,758 |
EG |
763 |
754 |
629 |
581 |
25 |
18 |
20 |
2 |
168 |
167 |
44 |
176 |
SM |
3,295 |
3,533 |
2,851 |
2,996 |
12 |
10 |
3 |
3 |
1,378 |
1,628 |
1,133 |
1,599 |
AN |
667 |
743 |
600 |
602 |
41 |
36 |
37 |
5 |
122 |
170 |
117 |
262 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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|
B) PRODUCTION CAPACITY OF MAJOR PETROCHEMICALS BY PRODUCERS (END OF 2009 – JAPAN) |
|
UNIT: 1,000 MTA |
Ethylene |
|
|
|
Turnaround Year |
Full Operation Year |
Idemitsu Kosan Co., Ltd. |
997 |
1,101 |
Keiyo Ethylene Co., Ltd. |
690 |
768 |
Maruzen Petrochemical Co., Ltd. |
480 |
525 |
Mitsubishi Chemical Corp. |
1,278 |
1,397 |
Mitsui Chemicals, Inc. |
553 |
612 |
Nippon Petroleum Refining Co., Ltd. |
404 |
443 |
Osaka Petrochemical Industries, Ltd. |
455 |
500 |
Sanyo Petrochemical Co., Ltd. |
443 |
504 |
Showa Denko K.K. |
615 |
691 |
Sumitomo Chemical Co., Ltd. |
380 |
415 |
Tonen Chemical Corp. |
491 |
540 |
Tosoh Corp. |
493 |
527 |
Total |
7,279 |
8,023 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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|
UNIT: 1,000 MTA |
Polyolefin |
|
|
|
|
LDPE (Including L-LDPE) |
HDPE |
PP |
Asahi Kasei Chemicals Corp. |
120 |
163 |
- |
Chisso Corp. |
- |
63 |
- |
Du Pont-Mitsui Polychemicals |
170 |
- |
- |
Evolue Japan Co., Ltd |
240 |
- |
- |
Japan Polyethylene Corp. |
711 |
475 |
- |
Japan Polypropylene Corp. |
- |
- |
1,082 |
Maruzen Petrochemical Co., Ltd |
- |
111 |
- |
Mitsui Chemicals, Inc. |
- |
4 |
- |
Nippon Unicar Co., Ltd |
290 |
10 |
- |
Prime Polymer Co., Ltd. |
156 |
333 |
1,071 |
Sumitomo Chemical Co., Ltd |
305 |
- |
316 |
SunAllomer |
- |
- |
347 |
Tokuyama Polypro Ltd., Co. |
- |
- |
200 |
Tosoh Corp. |
183 |
125 |
- |
Ube-Maruzen Polyethylene Co., Ltd. |
197 |
- |
- |
Ube Polypropylene Co., Ltd. |
- |
- |
90 |
Total |
2,372 |
1,285 |
3,106 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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|
UNIT: 1,000 MTA |
Polystyrene, Styrene Monomer |
|
|
|
Polystyrene |
Styrene Monomer |
Asahi Kasei Chemicals Corp. |
- |
678 |
Chiba Styrene Monomer Limited Company |
- |
270 |
DIC Corp. |
131 |
- |
Denki Kagaku Kogyo K.K. |
- |
240 |
Idemitsu Kosan Co., Ltd. |
- |
550 |
Japan Polystyrene Inc. |
162 |
- |
Mitsubishi Chemical Corp. |
- |
371 |
Nihon Oxirane Co., Ltd. |
- |
412 |
Nippon Steel Chemical Co., Ltd. |
- |
422 |
PS Japan Corp. |
445 |
- |
Taiyo Petrochemical Co., Ltd. |
|
335 |
Toyo Styrene Co., Ltd. |
278 |
- |
Total |
1,016 |
3,278 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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|
|
Vinyl Chloride Monomer |
|
|
|
Kaneka Corp. |
540 |
Kashima Vinyl Chloride Monomer Co., Ltd. |
600 |
Keiyo Monomer Co., Ltd. |
200 |
Tokuyama Corp. |
330 |
Tosoh Corp. |
1,454 |
V-Tech Corp. |
391 |
Total |
3,515 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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|
|
Ethylene Oxide |
|
|
|
Maruzen Petrochemical Co., Ltd. |
197 |
Mitsubishi Chemical Corp. |
286 |
Mitsui Chemicals, Inc. |
219 |
Nippon Shokubai Co., Ltd. |
254 |
Total |
956 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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|
Acrylonitrile |
|
|
|
Asahi Kasei Chemicals Corp. |
419 |
Dia Nitrix Co., Ltd. |
196 |
Showa Denko K.K. |
59 |
Sumitomo Chemical Co., Ltd. |
52 |
Total |
726 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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|
|
Polyvinyl Chloride |
|
|
|
Kaneka Corp. |
466 |
Shin Dai-Ichi Vinyl Corp. |
259 |
Shin-Etsu Chemical Co., Ltd. |
550 |
Taiyo Vinyl Corp. |
558 |
Tokuyama Sekisui Co., Ltd. |
115 |
Tosoh Corp. |
28 |
V-Tech Corp. |
220 |
Total |
2,197 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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|
|
Acetaldhyde |
|
|
|
Japan Aldehyde Co., Ltd |
69 |
Kyowa Hakko Chemical Co., Ltd |
60 |
Showa Denko K.K. |
300 |
Total |
429 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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|
|
|
|
Synthetic Rubber |
|
|
|
|
SBR |
BR |
IR |
Asahi Kasei Chemicals Corp. |
133 |
24 |
- |
Japan Elastomer Co., Ltd. |
40 |
11 |
- |
JSR Corp. |
259 |
65 |
40 |
Mitsubishi Chemical Corp. |
43 |
- |
- |
Ube Industries, Ltd. |
- |
95 |
- |
ZEON Corp. |
153 |
55 |
33 |
Total |
628 |
250 |
73 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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C) World Supply and Demand for Ethylene Derivatives by Area |
1. Ethylene Derivatives Demand (As Ethylene Equivalent) |
|
(Unit: Million Ton, %) |
|
World |
Asia |
Western Europe |
North, Central and South America |
Middle East |
Demand 2006 |
107.3 |
39.2 |
24.1 |
32.5 |
3.1 |
2012 |
142.5 |
57.7 |
28.2 |
39.4 |
6.3 |
Increment 06-12 |
35.2 |
18.5 |
4.1 |
6.9 |
3.2 |
Annual Growth
Rate 06-12 |
4.8 |
6.7 |
2.7 |
3.3 |
12.8 |
|
|
|
|
|
|
2. Ethylene Derivatives Capacity (As Ethylene Equivalent) |
|
(Unit: Million Ton, %) |
|
World |
Asia |
Western Europe |
North, Central and South America |
Middle East |
Demand 2006 |
126.8 |
40.9 |
25.9 |
39.9 |
11.6 |
2012 |
164 |
57.9 |
27.4 |
42.4 |
25.9 |
Increment 06-12 |
37.2 |
16.9 |
1.4 |
2.6 |
14.3 |
Annual Growth
Rate 06-12 |
4.4 |
5.9 |
0.9 |
1 |
14.3 |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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D) PRODUCTION AND TRADE OF PETROCHEMICALS IN THE RECENT YEARS (JAPAN) |
Item: Olefins |
|
|
|
|
|
(Unit: 1,000 MT) |
PRODUCT |
|
2005 |
2006 |
2007 |
2008 |
2009 |
Ethylene |
Production |
7,618 |
7,522 |
7,739 |
6,882 |
6,913 |
Import |
274 |
299 |
283 |
197 |
588 |
Export |
89 |
104 |
55 |
142 |
42 |
Propylene |
Production |
6,030 |
6,090 |
6,286 |
5,674 |
5,591 |
(From Cracker) |
(4,887) |
(4,912) |
(5,022) |
(4,479) |
(4,459) |
(From FCC) |
(1,143) |
(1,178) |
(1,264) |
(1,194) |
(1,131) |
Import |
389 |
508 |
493 |
511 |
834 |
Export |
30 |
9 |
7 |
85 |
21 |
Butadiene |
Production |
1,040 |
1,002 |
1,024 |
953 |
871 |
Import |
66 |
42 |
53 |
28 |
121 |
Export |
15 |
35 |
27 |
55 |
9 |
 |
Source: Chemical Industry Statistics by METI, Trade Statistics by MOF |
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Item: Benzene, Toluene, Xylene
|
1. Benzene |
|
|
|
|
|
|
(Unit: 1,000 MT) |
|
|
2005 |
2006 |
2007 |
2008 |
2009 |
Supply |
Production |
4,098 |
4,874 |
5,245 |
4,581 |
4,259 |
Import |
197 |
217 |
111 |
71 |
266 |
Total |
5,177 |
5,091 |
5,356 |
4,652 |
4,525 |
Demand |
Domestic |
4,861 |
4,844 |
5,129 |
4,258 |
4,267 |
Export |
313 |
247 |
219 |
409 |
226 |
Total |
5,174 |
5,091 |
5,347 |
4,667 |
4,493 |
Capacity |
5,766 |
6,188 |
6,430 |
6,662 |
6,659 |
 |
Source: Chemical Industry Statistics by METI, Trade Statistics by MOF |
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|
2. Toluene |
|
|
|
|
|
|
(Unit: 1,000 MT) |
|
|
2005 |
2006 |
2007 |
2008 |
2009 |
Supply |
Production |
1,676 |
1,633 |
1,637 |
1,433 |
1,415 |
Import |
76 |
17 |
20 |
15 |
58 |
Total |
1,752 |
1,650 |
1,657 |
1,448 |
1,473 |
Demand |
Domestic |
1,571 |
1,432 |
1,383 |
1,215 |
1,070 |
Export |
167 |
235 |
275 |
233 |
397 |
Total |
1,738 |
1,667 |
1,658 |
1,448 |
1,467 |
Capacity |
2,092 |
2,122 |
2,276 |
2,271 |
2,317 |
 |
Source: Chemical Industry Statistics by METI, Trade Statistics by MOF |
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3. Xylene |
|
|
|
|
|
|
(Unit: 1,000 MT) |
|
|
2005 |
2006 |
2007 |
2008 |
2009 |
Supply |
Production |
5,570 |
5,745 |
6,006 |
5,698 |
5,628 |
Import |
111 |
42 |
8 |
0 |
0 |
Total |
5,681 |
5,787 |
6,014 |
5,698 |
5,628 |
Demand |
Domestic |
5,147 |
5,084 |
5,013 |
4,694 |
4,778 |
Export |
532 |
668 |
1,004 |
995 |
882 |
Total |
5,679 |
5,752 |
6,017 |
5,689 |
5,660 |
Capacity |
6,424 |
6,650 |
7,270 |
7,819 |
7,804 |
 |
Source: Chemical Industry Statistics by METI, Trade Statistics by MOF |
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E) Actual Shipments of products manufactured in Japan for supply to the home market in 2008 |
|
Unit: 1,000MT |
|
LDPE |
% |
HDPE |
% |
PP |
% |
Film |
670 |
-10% |
243 |
-11% |
485 |
-8% |
Laminating |
237 |
-9% |
- |
- |
- |
- |
Oriented Tape (Flat Yarn) |
- |
- |
60 |
-11% |
26 |
-19% |
Injection Molding |
73 |
-10% |
103 |
1% |
1236 |
-12% |
Blow Molding |
39 |
-3% |
165 |
-13% |
19 |
-6% |
Fiber |
- |
- |
- |
- |
99 |
-15% |
Pipe * 1) |
21 |
-3% |
61 |
-12% |
- |
- |
Wire and Cable |
67 |
-8% |
- |
- |
- |
- |
Others |
358 |
-9% |
187 |
2% |
413 |
-13% |
Total |
1466 |
-9% |
819 |
-7% |
2278 |
-11% |
 |
SOURCE: For Production, METI; For Export and Import, MOF |
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